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Capping machines are used for the application of plastic and metal threaded caps as well as some fitments and some types of corks and plugs. They can be divided into manual capping machine,semi-automatic capping machine and automatic capping machine.
Yes, there are multiple types of capping systems, each designed for specific applications, container types and working capacity. We offer below common capping systems used in various industries:
They are commonly divided into inline screw capper, rotary screw capper and handheld screw capper.
① Manual Corking Machines: For small-scale production.
②Semi-Automatic and Automatic Corkers: Used in larger operations for higher efficiency.
Each capping system is chosen based on factors like container shape, material, production speed, and specific sealing requirements (e.g., tamper-proof, airtight).
When customizing a capping machine, providing detailed information about the requirements and specifications is important.We usually will need below information when customizing a capping machine
1. Type of Container
Container Shape: Provide the shape (round, square, rectangular, etc.) of the bottles or containers to be capped.
Container Size: Specify the dimensions (height, width, and diameter) of the containers.
Neck Size: Provide the exact dimensions of the container’s neck, including the diameter, height, and thread size (if applicable).
Material: Indicate the container’s material (plastic, glass, metal, etc.) as this can affect the capping process.
2. Type of Cap
Cap Style: Define the type of cap (screw cap, snap cap, ROPP cap, crimp cap, cork, pump, or trigger).
Cap Size: Provide the dimensions of the cap, including its diameter and height.
3. Production Speed and Volume
Production Rate: Specify the required production speed, usually in bottles per minute (BPM).
4. Automation Level
Manual, Semi-Automatic, or Fully Automatic: Define the level of automation you need, depending on whether you want operators to manually load containers and caps or if the entire process should be automated.
Conveyor System: Specify if you need a conveyor system integrated with the capping machine for automatic feeding of bottles.
Cap Feeding System: Indicate whether you need an automatic cap feeder (hopper, sorter, or elevator) or if caps will be placed manually.
5. Other Requirements
If there are other special requirements for the machine, please specify, such as whether it needs to support vacuum sealing, or whether it needs to have explosion-proof function, etc.
6. Space Constraints
Available Floor Space: Provide dimensions for the available space where the machine will be installed. This will help in designing a machine that fits within your facility.
Height Restrictions: Include any height limitations in your production area, especially if the machine will be integrated with other equipment like filling machines or conveyors.
7. Power and Air Supply
Electrical Requirements: Specify the voltage and frequency (e.g., 220V, 380V, 50Hz, 60Hz) available in your facility for the machine's power source.
Compressed Air Requirements: If the machine uses pneumatic components, specify the available air pressure and volume capacity in your facility.
8. Integration with Existing Systems
Upstream/Downstream Equipment: If the capping machine needs to integrate with other equipment (e.g., filling machines, labeling machines, packaging systems), provide information on those systems for proper synchronization.