Paste filling machine is the packaging equipment designed specifically to fill containers with viscous products such as honey, hot sauce, syrup,cosmetic cream, gels, and other semi-solid substances. These machines are commonly used in various industries, including food, cosmetics, and chemicals. The primary function of a paste filling machine is to ensure precise and efficient filling of containers, such as bottles, tubes, jars, or pouches, with the desired quantity of paste-like product.
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What types of paste filling machines are available?
- Manual Paste Filling Machines: Suitable for very small scale production,we have different filling range for options
- Semi-automatic Paste Filling Machines: Suitable for small to medium production scales, offering manual or footswitch operation for better control over the filling process
- Fully Automatic Paste Filling Machines: Ideal for large-scale production, these machines automate the filling process, enhancing efficiency and consistency. They often integrate with other packaging equipment like cappers and labelers to form a complete production line
Why is filling viscosity important when choosing a paste filling machine?
The first step in choosing the right paste filling machine is to determine the viscosity of the filling material. For example, some pastes have a viscosity like a serum, while others are like a scrub and do not have fluidity. Product viscosity affects the type of metering system of the filling machine, production speed, filling accuracy, and other variables in the production equation. The following are some common material viscosities, the data is for reference only
- Syrup: 1,000 - 3,000 cP
- Honey: 2,000 - 10,000 cP
- Tomato Paste: 30,000 - 150,000 cP
- Peanut Butter: 150,000 - 250,000 cP
- Toothpaste: 50,000 - 100,000 cP
- Shampoo: 3,000 - 8,000 cP
- Lotions and Creams: 10,000 - 100,000 cP
- Mayonnaise: 50,000 - 100,000 cP
- Gelatinous Gel (e.g., hair gel): 20,000 - 70,000 cP
What is the working capacity of paste filling machine
In the process of providing customers with suitable packaging production solutions, one of the most common questions we encounter is "How many bottles/bags can this machine produce per day/hour/minute?" There are several factors that affect work efficiency, such as the degree of automation of the filling machine, filling volume, characteristics of the filling material, type of bottle, etc. Only after providing specific material information and production requirements, can we give a definite data answer.
What are the common filling mechanisms used in paste filling machines?
- Piston Fillers: Utilize a piston to draw and dispense paste, known for their accuracy and versatility in handling various viscosities.
- Pump Fillers: Suitable for high-viscosity pastes, these machines use different types of pumps (gear, lobe) depending on the paste's characteristics
What products are typically filled using paste filling machines?
Paste filling machines are commonly used for filling products such as sauces, jams, creams, gels, honey, and other viscous substances. They are applicable in various industries including food and beverage, cosmetics, pharmaceuticals, and chemicals
Can paste filling machines be customized and integrated into existing production lines?
Yes, we offer customization options to meet specific production requirements, including different nozzle sizes, hopper capacities, and compatibility with other packaging machines. These machines can also be integrated into existing production lines, improving overall efficiency and reducing manual labor
What are some key features and benefits of paste filling machines?
- Anti-dripping Filling Nozzles: It can be customized to handle different viscosities and to prevent dripping or splashing.
- Food Grade Stainless Steel Construction: Meet sanitary standards, crucial for food and pharmaceutical applications.Good for jam, hot saue, honey, cough syrup etc.Enhances durability and eases cleaning, maintaining hygiene standards.
- Adjustable Settings: Allows for control over filling speed and volume(servo system filling machine), catering to different container sizes and production needs
- Custom Hopper: A reservoir that holds the paste product before dispensing filling material. Heating and stirring mechanism can be customized for keeping the paste uniformly mixed.
- PLC Control Systems: Offer user-friendly interfaces for setting and monitoring machine parameters
Do you provide maintenance and support for paste filling machines?
Yes, we provide maintenance services, training, and support to ensure the optimal performance of filling machines. like
- One-year Warranty: Free replacement of parts within the warranty period, except for easily damaged parts. Out of the warranty period, you can still contact us for any questions about the machine (machine maintenance, parts purchase)
- After-sales Service: Offer user manual, install &debugging video, one-to-one video chat, oversea after-sales service( in some area)
- Oversea Warehouse: Some machines can be shipped from overseas warehouses to reduce delivery time and cost.
- Custom Packaging Solution:Offer one-stop packaging solution through detailed packaging production need.