Description
This production line is specifically designed for manufacturers using plastic bottles as packaging material. The machine operates through 16 sequential stations, with the main unit driving the mold of a 16-station turntable. The process involves: bottle loading by the mechanical arm, inspection, automatic filling, automatic capping, cap inspection, automatic cap tightening, and finally, automatic ejection of the finished product. It is widely used in daily chemical, beverage, cosmetics industries.
Parameter
- Machine model: ZS-FAL180F3
- Machine voltage: 110/220 V 50-60 HZ 4.2 KW
- Working air pressure: 0.6-0.8 Mpa
- Working capacity: 40 BPM
- Cover size: Plastic cover φ21 mm*15 mm (Can be customized)
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Bottle size: φ20.8 mm*110 mm & φ24.5 mm*52 mm (Plastic bottle, can be customized)
- Filling capacity: 25 ml (Can be customized)
- Filling pump: 5 L/min peristaltic pump
- Number of filling nozzles: 3
- Filling accuracy: About ±0.2 ml (each pump)
- Machine size: About 3500×1650×1700(mm)(L*W*H)
- Machine weight: About 1000 kg
Equipment production speed, fault display, completed workload, etc. are directly displayed on the operation panel. Equipment working parameter settings are completed directly on the operation panel. The operator can observe the operation of the equipment and conveniently detect the equipment at any time.
The fixing mold ensures that the bottles or containers are properly aligned during the filling and capping process. This alignment is crucial for accurate filling and sealing of the containers.
A mechanical arm is used to assist in loading. This component can rotate the bottle 90 degrees from horizontal to put it into the turntable mold of the filling machine. Adjust the robotic arm to accommodate bottles of different sizes.
Filling work is controlled by servo motor, filling volume can be easily setting through control panel. Peristaltic pumps also can provide precise control over the flow rate and dosage volume. This accuracy is crucial for filling containers with consistent amounts of liquid, ensuring product quality and reducing waste.
This machine is designed with cam mechanisms which can typically exhibit high stability and reliability. This machine is designed for the screw-on caps bottles, it is suitable for essential oil, energy drinks etc.
Designed for plastic bottles, this bottle unscramblers can often accommodate a wide range of bottle shapes, sizes, and materials, making them suitable for various packaging requirements. They can also be easily integrated into existing production lines, allowing for full automation and improved workflow efficiency.